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Injection molding machine servo system common problems and solutions


(1) Oil leakage, which is the most common. Better to solve. Change the seal can basically get. If you are uncertain, there is usually a place where the lock is not tight.
(2) Linking is to enter an action. The machine will do another action after the action. When you pull the security door, either the template will follow or the shooting station will move. This problem is generally Circuit problems, careful inspection of the circuit, and a mechanical problem that can cause such problems, that is, electromagnetic valve wear or damage, check the electromagnetic valve linkage action, cleaning or replacement. Try it. The problem I have encountered is generally more circuit problems.
(3) The mold is opened and opened in the end, one is locked in the end, or the mold is unlocked abnormally. Generally, the proportional pressure valve is mobilized. There are small holes on the proportional pressure valve on the motor and the proportional flow valve can be adjusted. Enter the advanced settings page, inside the test proportional pressure flow page, try one, see how much deviation, manual Go to the back tone, try again later, and basically get it done.
(4) The machine parameters get out of order, or the machine parameters change to 0. This is generally the machine has a holiday, and for a long time, the electronic battery that records the data is dead, or other interference causes the parameters to be out of order. This, you refer to the corresponding model. The machine, enter the advanced settings, refer to other machines, and then copy the parameters to set, to set the direction from the advanced settings to the low level. It is not possible to set the advanced parameters before setting the process parameters. If it doesn’t work, open the back of the monitor. There is a battery inside the circuit board, replace the battery, or take it out and put it in again. Some batteries may be on the computer board inside the chassis, but most are behind the monitor.
(5) The sol dissolves and the screw has no force. In this case, the problem of electrical input and output or the damage or damage of the five-star motor is generally caused. However, this situation is relatively small. First check the input and output, if there is no problem, Check the mechanical problem. Take apart the five-star motor behind and see how it looks. General problems can also be identified.
(6) Do not use lubricating oil. In this case, see if the whole is not hitting oil or partial. If it is partial, then use the air gun to open the lubricating oil pipe. It may be something inside it is plugged. If it is The entire oil does not pass the oil. Check the oil pump on the oil cap. If the oil pump is operating normally, replace the following screens. Basically get
(7) The hydraulic oil inside the tank turns yellow. It is the water that is involved. It may be that the cooler is broken. Open the front and back lids of the cooler. Spray the holes with the air gun. Look at the other side for water or yellow oil. Mixed, it can be concluded that the cooler has not broken.
(8) The abnormal sound of the motor oil pump. This is generally a big wear of the oil pump. This machine can replace the oil pump as soon as possible, and do not wait until the big problem is solved. There is also a problem that can cause such abnormal sound of the oil pump, that is, the screen inside the mail box is too dirty, so the oil pump cannot draw any oil, resulting in an abnormal oil pump. Therefore, this problem should be checked. The price of a filter and a pump would be very different. It is recommended that you change oil for a period of time, so that the life of the machine is relatively long. If the model is suitable, it is better to use anti-wear ash-free hydraulic oil. If you want the number 68 or number, everyone will choose it.
(9) The machine has an input signal, but no action or abnormal operation, usually solenoid valve or solenoid valve failure, the two ends of the solenoid valve coil removed, open inside, manually push the valve core, so that the valve core Feel free to install it again. If the valve core avoids friction with the valve, it can be sanded with a small stick. Can generally be resolved, if not resolved, then carefully check the output input to ensure that the circuit is no problem. With a change to the basic solution to the solenoid valve.
(10) The location is wrong. Clamping mold opening error, or shooting station error, etc., is generally an electronic ruler problem. Check or re-zero and set it. If you still can't, change it.
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